Custom Sheet Cutting Service
Baosheng provides high-precision sheet metal cutting, including laser and water jet cutting, for prototypes and custom parts. Our services offer excellent dimensional accuracy, minimal material restrictions, and cost-effective solutions, ensuring every part is reliable and precise.
- Precision quality with 3-day lead time.
- Tolerance as tight as ±0.01 mm
- OEM & ODM Supported
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What is Sheet Cutting?
Sheet cutting is a key manufacturing process that slices flat materials into custom shapes along a defined profile. At BaoSheng, we use high-powered CNC laser cutting and waterjet cutting to deliver precise results for both prototypes and mass production.
Our sheet cutting services support a wide range of materials, including:
Metals (steel, aluminum, copper, stainless steel, etc.)
Plastics (acrylic, polycarbonate, ABS, etc.)
Composites
Wood and Foam
Rubber & Gaskets
This process is also ideal for blank preparation in other fabrication methods like sheet metal bending, stamping, or welding. With tight tolerances, fast turnaround, and flexible material options, BaoSheng ensures every cut is accurate, reliable, and ready for assembly.
How are Laser Cutting and Waterjet Cutting Different?
Laser cutting uses concentrated heat to create precise 2D cuts, producing a narrow kerf, typically under 0.010″. It is ideal for thin metals, plastics, engraving, and part marking, offering speed and high accuracy.
Waterjet cutting uses high-pressure water to cut materials without heat, making it perfect for thicker metals, heat-sensitive materials, foams, gaskets, and plastics. While the kerf is wider (0.040″–0.050″), tolerances remain tight at ±0.010″.
At BaoSheng, we leverage both laser and waterjet cutting, selecting the best method for each material and project to ensure precision, efficiency, and safety for all custom parts.
Get Your Custom Sheet Cutting Quote Today – Fast, Precise, and Reliable!
Sheet Cutting Materials
Aluminum Alloy
Aluminum 6061 T6, Aluminum 2024-T3, Aluminum 5052 H32, Aluminum 7075 T6, Aluminum MIC6
Brass & Bronze Alloy
Brass 260, Brass 353 H02, Brass 464 H01, Bearing Bronze 932 M07, Bronze 220 H02, Bronze 510 H08 (spring) Silicon Bronze 655
Copper Alloy
Copper 101, H00 to H01
Copper 110, Annealed
Copper 110, H01
Copper 110, H02
Mechanical Plastic
ABS, Acetal (POM, Delrin), PETG, PC, PP, PTFE, PVC, UHMW
Acrylic
Clear and Colored Acrylic (Plexiglass)
Foam
EVA Foam, Polyurethane Foam (PU), Silicone Foam
Steel
Steel 1075, 1095, 4130, AR500, AR500, Corten A588, 1045 HR, A1011 HR, 1008, 1018, 4140, A36, A366, A572, A653, G90, Tool Steel D1, O1
Stainless Steel
Stainless 17-4 PH, 17-7, 301, 304, 316, 410, 430, 440C, CPM 154, S30V
Titanium Grade 2 and 5, Nickel Alloy
Titanium Grade 2 and 5, Nickel Alloy
Wood
Cherry, Hardboard, MDF, Poplar, Red Oak, Wood Laminate (Plywood)
Carbon Fiber & Other Composites
Carbon Fiber, Garolite G-10, Garolite G-11, Garolite LE (Phenolic)
Rubber and Gasketing
Buna-N Rubber Blends, EPDM, Silicone Rubber, Paper Fiber, PTFE
Advantages of Sheet Cutting
The advantages of using Sheet cutting technology are significant and beneficial across various manufacturing settings:
High Precision: CNC laser and waterjet cutting deliver tight tolerances and clean edges for complex designs.
Versatile Materials: Cuts a wide range of materials including metals, plastics, composites, wood, foams, and rubber.
Minimal Material Waste: Accurate cutting reduces scrap and optimizes material usage.
Fast Turnaround: Efficient processes enable quick prototyping and mass production.
Custom Shapes: Ideal for complex 2D profiles, blanks, and preforms for further fabrication.
Applications of Sheet Cutting
Sheet cutting technology is extensively used to fabricate a diverse range of parts, each benefiting from the precision and versatility this method offers:
Prototypes & Custom Parts: Quickly produce one-off designs or small batches for testing and development.
Enclosures & Panels: Create precise metal or plastic housings, covers, and panels for electronics and machinery.
Gaskets & Seals: Cut heat-sensitive or soft materials like rubber, foam, and gaskets with high accuracy.
Industrial Components: Prepare blanks and parts for bending, stamping, or welding in manufacturing.
Decorative & Architectural Elements: Produce intricate patterns, signage, or decorative panels with clean edges.
FAQs
What Is the Smallest Part Size BaoSheng Can Cut?
At BaoSheng, we can cut features as small as 0.25” x 0.25”, depending on part complexity.
Very small parts, particularly those under 2” x 2”, may require tabbing or bridging to keep them secure during cutting and prevent movement between machine slats.
For holes and cutouts, the minimum size should be larger than the material thickness or 0.050”, whichever is greater, ensuring accurate and clean results.
What Is the Material Grain?
Extruded materials, including metals and certain plastics, exhibit a grain direction, visible as linear patterns formed during production. Similarly, hardwood and wood veneer have grain based on natural growth.
Parts are generally weaker along the grain and may crack more easily in that direction. If the grain orientation affects functionality or appearance, please indicate it clearly with a technical drawing or notes. Otherwise, Baosheng will follow industry best practices to optimize cutting and maintain part quality.
Can You Cut Shim Stock?
Yes, Baosheng can quote projects using shim stock or spring stock. If a standard gauge of your design is available, we can provide a direct quote for your project.
Thin metal stocks, such as shim material, are often supplied in roll form, which means flatness is not guaranteed.
For cutting, shim stock may need to be sandwiched with sacrificial material to ensure clean cuts, which could increase costs slightly.
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